AI-Powered Maintenance Solution Optimizes Safety and Efficiency for High-Risk Industries
A leading service provider in high-risk industries, including nuclear power plants, power and gas utilities, and chemical manufacturing, required a robust solution to streamline and automate their complex maintenance processes. With stringent safety protocols and the need for optimal equipment performance, the client faced challenges in maintaining consistent safety compliance and minimizing downtime.
An AI-powered maintenance platform designed to automate and optimize equipment monitoring and maintenance schedules. This system leverages predictive analytics and real-time data insights to ensure timely interventions and reduce unplanned downtime. By automating preventive maintenance and integrating safety compliance features, the solution not only improves equipment reliability but also strengthens safety measures, helping the client meet industry regulations and enhance operational efficiency. The result is reduced downtime, enhanced safety, and cost savings across critical infrastructure operations.
Technology Used
PowerBuilder Oracle 2000 Oracle Designer
BPWin ERWin
Asset Management
Centralized system for managing and tracking assets, ensuring proper lifecycle management and reducing downtime.
Workforce Management
Optimized management of skilled labor for routine and emergency maintenance tasks, improving productivity and reducing operational delays.
Work Order Management:
Streamlined creation, tracking, and closure of work orders for maintenance activities, ensuring accountability and timely completion.
Preventive Maintenance
Automated scheduling of preventive maintenance tasks based on asset condition, reducing the risk of unexpected breakdowns and extending asset life
Bill of Materials (BOM)
Integrated BOM management for efficient inventory control, ensuring quick access to the right materials when needed.
Inventory and Purchasing
Real-time inventory tracking with purchasing and accounts payable integration, ensuring minimal stockouts and efficient procurement.
MSDS and Calibration Management
Streamlined management of Material Safety Data Sheets (MSDS) and calibration schedules for critical equipment, ensuring compliance and safety.
Project Tracking
Real-time project tracking for maintenance activities and capital projects, ensuring transparency and better decision-making.
Condition Reports
Automated generation of condition reports to monitor equipment status and identify potential issues before they cause downtime.
Equipment Tree
Visual representation of equipment relationships, enabling better planning and decision-making.
Multi-Day Scheduling
Optimized scheduling of maintenance activities across multiple days, ensuring minimal disruption to operations.
Business Intelligence (BI)
Integrated BI tools for real-time analytics on maintenance performance, helping management make data-driven decisions.
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